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Scooter Repair

Posted: Tue Jun 07, 2011 7:41 pm
by green02crew
I was volunteered to fix the wife's cousin's scooter. It's 49cc and here's the issue:
Starts up, runs for a couple seconds, then dies out and dumps fuel out the overflow. When left to sit for a minute, it will then start back up and do the same thing all over again. I haven't had much of a chance to look at it as my work schedule doesn't allow it currently. Any initial thoughts? It is carbureted and I'm leaning towards a pressure issue such as a plugged vent on the tank?

Re: Scooter Repair

Posted: Tue Jun 07, 2011 7:48 pm
by HenryJ
Float level. Clean the float bowl and jets. Make sure the needle valve is working properly and the float not stuck or bad (punctured/flooded)

Re: Scooter Repair

Posted: Tue Jun 07, 2011 11:17 pm
by green02crew
Well I've never torn into one before so this will be a new one for me. Too bad its already needing repair, he just got it last week. Straight from China.

Re: Scooter Repair

Posted: Wed Jun 08, 2011 5:11 am
by HenryJ
I had a similar problem with a china generator. I found some little bits of plastic in the float bowl. Cleaned it out and it has been perfect ever since.

Re: Scooter Repair

Posted: Wed Jun 08, 2011 8:10 am
by killian96ss
Does the carb have a mixture screw/s for adjusting the air/fuel ratio? Usually there are 2, one for idle and one for high rpm. I used to be a small engine mechanic when I was a teenager and most of the problems like you described are almost always carb related. If it is tuned properly and still doesn't run, then look for obstructions in the carb passages. Did this thing come with an owners manual?

Steve

Re: Scooter Repair

Posted: Thu Jun 09, 2011 5:02 am
by green02crew
There was an owners manual but not of much help. I found the idle screw on the carb. A friend and I took the carb out and check the floats and looked over all the internals. Everything was in operable shape. We put it back together, still dumped out the overflow???? We lifted the overflow hose up above the carb. Fired right up and ran, no fuel leaking. HUH? I just hung the hose above the carbs and its on the road again. What's going on with that?? Ran fine for the first 325 miles, all done in one week! Then this issue with such an easy fix, am I missing something?

Re: Scooter Repair

Posted: Thu Jun 09, 2011 5:06 am
by HenryJ
Either the needle is leaking or you need to lower the float level.